Flexible Connector Assembly Automation

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 Winner of The Assembly Show 2023 New Product of the Year!

MS Automation’s award-winning custom assembly system sets a new standard in flexibility and precision, capable of processing hundreds of part variants with no manual changeover required.

Servo-actuated nests, tools, fixtures, and robotic grippers with pressure-sensing feedback enable immediate and automatic changeovers between part variants. This advanced capability ensures seamless adaptability for complex manufacturing needs.

The system’s automated flexibility becomes even more impressive when considering the intricate and precise processes required to assemble military-grade products.

A high-speed FANUC Delta robot picks components from a custom multi-lane feeding system - designed and built by MS Automation - that employs coin-change singulation and automated inspection for efficiency and accuracy.

Pins measuring just 1 mm across are de-reeled and stitched into housings with exacting precision.

The final product undergoes laser marking and lubricant coating before being packed out—ready for deployment.

This successful project exemplifies the expertise, ingenuity, and dedication of the MS Automation team, from design and build to run-off and delivery.